English
français
italiano
Español
português
العربية
Jun 11, 2025
Blog
The global coffee market, projected to reach USD 155 billion by 2026, thrives on delivering fresh, flavorful products to consumers. Automating coffee packaging is a game-changer for producers aiming to scale efficiently while preserving quality. With coffee capsule filling machines and coffee stick pack machines, businesses achieve high-speed, precise packaging for whole beans, ground coffee, and instant powders. As a leading packaging machinery manufacturer, HIJPACK Machine offers cutting-edge automatic packing machines tailored for coffee. This guide explores machine types, operations, packaging formats, and actionable insights to optimize your production, ensuring compliance with Google’s E-E-A-T standards for maximum visibility.
Manual packaging is slow, error-prone, and costly, increasing labor expenses by 25% compared to automated systems. HIJPACK Machine’s coffee capsule filling machines deliver ±0.15g filling accuracy and speeds up to 4,800 capsules per hour, boosting output by 60%. Automation reduces waste by 10%, supports HACCP and GMP standards, and extends shelf life by 30% with nitrogen flushing. From small roasters to global brands, these solutions ensure consistency across markets.
HIJPACK Machine offers a range of automatic packing machines designed for coffee’s unique needs. Below are the primary categories:
Overview: These machines, like the CF120 Multifunctional Coffee Pod Filling and Sealing Machine, fill and seal capsules for single-serve brewing systems. Compact rotary designs save 20% floor space compared to inline models.
Operation: Capsules (Ø 37–54mm) are auto-dropped, filled with 5–10g of ground coffee, sealed with foil, and discharged at 3,600–4,800 units per hour. Auger fillers ensure ±0.15g precision.
Applications: Ground coffee for Nespresso, K-Cup, and Dolce Gusto capsules.
Bag Types: Aluminum, plastic, or compostable capsules.
Features: Nitrogen flushing reduces oxygen by 99%, and SIEMENS/OMRON PLCs enable touchscreen control.
Overview: Ideal for single-serve instant coffee, coffee stick packaging machines form slim pouches from rollstock, available in 3–12 lanes for scalable output.
Operation: Film is split, formed into 5–10g stick packs, filled, and sealed at 30–60 bags per minute per lane. Volumetric fillers maintain ±0.1g accuracy.
Applications: Ground and instant coffee; whole beans are incompatible due to size.
Bag Types: Stick packs with tear notches or three-side seals.
Features: Dust hoods capture 85% of particulates, and change kits support format flexibility.
Overview: These machines handle preformed pouches, offering versatility for retail packs. The HIJ8-200R model supports 10–80 pouches per minute.
Operation: Pouches are loaded, opened, filled with 10–2,500g of coffee, and sealed. Multi-head weighers ensure ±0.5g accuracy for whole beans.
Applications: Whole beans, ground, and instant coffee in 100–500g pouches.
Bag Types: Stand-up pouches, zipper bags, and quad-seal pouches.
Features: Nitrogen flushing and IP65 enclosures enhance durability.
HIJPACK Machine’s coffee capsule filling machines and coffee stick pack machines follow a precise workflow:
Capsule/Pouch Loading: Capsules auto-drop via magazines, or rollstock forms stick packs with ±1mm alignment.
Filling: Auger or multi-head weighers dispense coffee with ±0.15g accuracy, supported by dust hoods.
Freshness Preservation: Nitrogen flushing displaces 99% oxygen, or pre-applied valves manage CO2 release.
Sealing: Heat tubes (150–200°C) ensure 99.9% airtight seals, compatible with biodegradable films.
Output: Conveyors deliver 3,600–4,800 capsules or 600 stick packs per minute, ready for cartoning.
PLC systems with 10-inch touchscreens monitor operations, reducing downtime by 25% through real-time diagnostics.
HIJPACK Machine supports diverse formats to meet consumer demands:
Capsules: 5–10g for single-serve brewing, sealed in aluminum or compostable materials.
Stick Packs: 5–10g for instant coffee, with tear notches for portability.
Stand-Up Pouches: 100–500g for retail, featuring zippers for resealability.
Quad-Seal Bags: 500g–1kg for bulk, offering shelf stability.
Modified Atmosphere Packaging (MAP) options, like nitrogen flushing, extend shelf life by 30%, while valves maintain freshness for whole beans.
Precision: ±0.15g filling accuracy minimizes product giveaway by 5%.
Speed: Up to 4,800 capsules or 600 stick packs per minute, doubling manual output.
Sustainability: PLA film support reduces waste by 10%, aligning with EU recyclability standards.
Cost Efficiency: 70% lower labor costs, with ROI in 12–18 months.
HIJPACK Machine’s coffee stick packaging machines and coffee capsule filling machines serve:
Whole Beans: Stand-up pouches for premium retail (200–500g).
Ground Coffee: Capsules and stick packs for single-serve (5–20g).
Instant Coffee: Stick packs for on-the-go convenience (2–10g).
To maximize coffee pod filling machine performance:
Dust Control: Use suction nozzles and anti-static bars to reduce particulates by 85%.
Vacuum Pull Belts: Enhance film transport by 95%, extending belt life by 50%.
Regular Maintenance: Clean fillers biweekly to maintain ±0.15g accuracy, cutting downtime by 20%.
MAP Implementation: Nitrogen flushing ensures 12-month shelf life.
Start Small: Single-lane machines like the CF35 suit startups, scalable to multi-lane systems.
HIJPACK Machine provides training and 24/7 support at helen.machine@gmail.com to ensure seamless operations.
Unlike competitors relying on vertical form fill seal (VFFS) systems, HIJPACK Machine prioritizes capsule and stick pack solutions for precision and sustainability. Key differentiators include:
Engineering Excellence: SS304 construction and IP65 enclosures ensure 99.9% uptime.
Customization: Tailored coffee capsule filling machine prices and capacities for 30–4,800 units per hour.
Global Reach: Spare parts delivered in 48 hours across 20+ countries.
Eco-Friendly: Biodegradable film support reduces environmental impact by 10%.
In a USD 155 billion coffee market, coffee capsule filling machines and coffee stick pack machines empower producers to deliver fresh, high-quality products. HIJPACK Machine, a premier packaging machinery manufacturer, offers automatic packing machines with ±0.15g accuracy and speeds up to 4,800 units per hour. From capsules to stick packs, these solutions enhance efficiency and sustainability. Visit https://www.hijcoffeepack.com/ to explore how HIJPACK Machine can transform your coffee packaging.
